DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the addition of a new state-of-the-art automated conveyor system. This conveyor system is over 160 feet long, weighs 44,000 pounds, and allows for a fast and easy connection of parts from the fabrication process to the powder coating line. With a total of eight loading stations within the conveyor system, our customers’ products are easily accessible at any point in our value streams. Once the pallet has been loaded onto the line, photo electric sensors are used to detect that they are in the correct position and ready to move down the conveyor.
With this new conveyor system in place, DeWys Manufacturing will be able to ensure that parts will be painted in the order they are received due to FIFO (first in first out). Hi-lo transportation has also been reduced allowing for better product flow from value stream to value stream, thus reducing our product handling time. The addition of this new conveyor system to DeWys Manufacturing will continue to enhance our lean process for future growth and progress, while providing continued quality improvements for our customers.
DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the innovative improvements of their previous welding facility. DeWys undertook the challenge of increasing weld booth capabilities, and improving team member workspace. The new design allows for a more prominent work environment and efficient product flow within the company which is a part of DeWys Manufacturing’s lean culture and continuous improvement activities.
Prior to the development of the new system, the weld booths lacked the functionality DeWys Mfg. needed to keep up with the evolving products of the manufacturing industry. The new weld booth blueprint features an open design concept creating a comfortable workspace with incandescent lighting, improved ventilation, UV protected welding curtains, and direct access to the paint line. DeWys Mfg. engineered specialized cabinets that hold the welding power supply, wire feeder, and other supplies needed for the operator outside of the booth. This allows the welder to have an easier handling on the part, increased safety, and cuts down on material handling time.
By reviewing the facilities floor plans, DeWys Mfg. produced a design to change the atmosphere for welders and increase production while maintaining a high quality standard for manufactured products. This upgrade is just one step in DeWys Manufacturing’s commitment to continually improve and provide customers with a complete metal solutions company that is
Marne, MI (June 20th, 2016) – DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the addition of three co-op students, Jesse, Derek, and Alex, to the DeWys Mfg. team. These co-op students will be exposed to a broad range of projects to encourage new critical thinking skills as well as receiving a hands-on learning experience.
These three students are all obtaining their degree in Mechanical Engineering from Grand Valley State University (GVSU) and Michigan Technological University. Jesse, from GVSU, stated “I wanted to be an engineer because they have a direct impact on the world around them, and are given a real chance to make a difference. “ Whereas Derek, also from GVSU said, “I decided that engineering would offer the perfect mix of intellectual and physical labor.”
During their time at DeWys Mfg., the co-op students will be working closely with the DeWys Innovation team to propose efficient weld booth layouts, value stream developments, and front end alignment designs for the engineering team. “I enjoy the emphasis of hands-on learning DeWys Mfg. has provided me, as well as the opportunities to implement my innovative ideas,“ said Alex from Michigan Tech.
Jesse, Derek, and Alex’s skills and knowledge will add value throughout DeWys Manufacturing, as well as provide them with opportunities to gain a deeper understanding of the manufacturing industry.
Marne, MI (May 23rd, 2016) – DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the promotion of Nate Lillibridge as our new product development engineer. In his new role, Nate will be instrumental in benefiting our customers through redesign for manufacturability and cost reduction, supporting manufacturing through process and product improvements, and reviewing customer prints. Furthermore, he will be developing and creating internal manufacturing print packages for a wide variety of customer products.
Nate has worked with DeWys Mfg. for five years starting with the maintenance department, where he gained experiences in all aspects of the manufacturing process. This career advancement will make Nate the fifth engineer on the DeWys Engineering team, adding to their depth of knowledge and capabilities for our customers. Nate is currently attending Grand Rapids Community College and taking classes towards his Mechanical Design degree, giving him the skills and knowledge necessary to be an asset to DeWys Manufacturing.
Marne, MI (April 25th, 2016) DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the addition of a new Salvagnini P2-Lean Panel Bender. This Salvagnini has a wide variety of capabilities including an automatic tool changer, Mac 2.0 – material attitude correction, and electric driven actuators. The new machine has upper and lower bend blades that will allow bends from -135 to +135 degrees in a single step. Furthermore, the Salvagnini has an automatic blank-holder tool with the ability to center sheets only once at the start of the run.
The addition of the P2-Lean Panel Bender with our current Salvagnini Performer will expand our ability to create precise bends and high end quality products for our customers. President of DeWys Mfg., C.T. Martin, says, “this advancement in technology enables DeWys Mfg. to offer automated forming of more diverse products while increasing product throughput for greater on-time performance.”
In keeping with our brand promise of shortest lead time in the industry and guaranteed customer astonishment, DeWys Manufacturing looks forward to the opportunities the Salvagnini P2-Lean Panel Bender will create for our current and future customers.
Marne, MI (February 22nd, 2016) DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce their newest innovation of a robotic fastener insertion machine. This machine is the first of its kind in the United States allowing up to eight fasteners in an automated process. The customer’s complex parts will be generated in one setup, ensuring every fastener is installed correctly and in the proper orientation.
The insertion machine features a Fanuc robot that positions parts into a custom made press which is supplied with eight vibratory bowl feeders. The bowl feeders are proficient in supplying studs and nuts automatically. The robot is equipped with an automatic tool changer to switch between fixtures that are designed to work with flat material, and use a series of vacuum cups to maneuver the parts. This new innovation will improve production efficiency allowing customers to see consistent and accurate insertion of fasteners.
The automated fastener insertion machine was created around the lean manufacturing concept known as one piece flow. One piece flow helps to limit work in process inventory, decrease lead time, and improve quality. This will help improve the scheduling process for both current and future customers. DeWys Manufacturing looks forward to increasing our contract manufacturing capabilities and meeting our customer needs utilizing this new automated fastener insertion machine.
Marne, MI (January 21st, 2016) DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the addition of an Orbitform Model B-310. This forming machine, also known as an orbital riveter, can be used in a wide variety of applications serving numerous industries from furniture to medical equipment. This new addition to DeWys Mfg. production processes adds additional permanent fastening solutions alongside PEM and POP rivets.
The new orbital riveter is a cold forming process that forms rivets using 80% less force than an average press. It can form up to .840” in diameter at 100psi input pressure and includes features like an HS-310 orbital head with developed peen. In addition, the new machine will allow DeWys Mfg. to create articulating joints and it is 100% made in the United States.
The Orbitform Model B-310 allows DeWys Manufacturing to be able to create hinge joints for our customers that are higher in quality and more captivating to the eye. Adding this orbital riveting machine will give DeWys Mfg. the next level of value our current and future customers are searching for.
Marne, MI (December 16th, 2015) – DeWys Manufacturing Inc., a West – Michigan based metal solutions company, would like to recognize the volunteer efforts our team members gave during the 2015 calendar year. Not only does DeWys Mfg. value our relationships with our customers, but also with local organizations that are in need of supplies and services to continue the positive growth of the greater Grand Rapids area.
DeWys Manufacturing team members contributed their services to four organizations that devote their time and efforts to the community. In February and November, DeWys Mfg. held food drives that allowed team members to donate canned food items to Feeding America of West Michigan which in turn is donated to one of the 1,100 food pantries, soup kitchens, or homeless shelters in their service area. During the month of August, DeWys collected back to school supplies like pencils, folders and notebooks to contribute to North Kent Community Services for children who were in need of these items to start their school year. In October, DeWys celebrated MFG Day by teaming up with another local manufacturer and Habitat for Humanity of Kent County to winterize their learning garden which is used to help train future homeowners on how to maintain their yard once they move into their home. To finish up the year, DeWys Manufacturing team members collected new and unwrapped toys for Toys for Tots. These toys will be donated to children in the lakeshore area to help spread the message of hope and joy on Christmas.
Volunteering time and/or donating supplies are just a few ways to give back to those that are less fortunate than others. DeWys Manufacturing team members are humbled to know that they helped make a difference in the greater Grand Rapids area, and are looking forward to new volunteer activities in 2016.
Marne, MI (November 20, 2015) – DeWys Manufacturing Inc., a West – Michigan based metal solutions company, is pleased to announce the addition of Ryan Crandell as our new Weld Engineer. In his new role, Ryan will be overseeing all manual and robotic weld processes as well as improving current technology. He will also train all team members on proper weld procedures and provide weld expertise to our customers.
Ryan is a graduate of Ferris State University (FSU) with a Bachelor’s of Science in Welding Engineering Technology. While in school he had a yearlong internship at DeWys Mfg. where he worked to improve automation capabilities. Prior to attending Ferris State University, Ryan was a production welder for 9 years and received an Associates in Welding Technology degree from FSU and an Associates of Science degree from Grand Rapids Community College. Ryan has been a member of the American Welding Society for the past 5 years and is looking to continue his membership and receive his CWI (Certified Welding Inspector). Ryan’s years of industry experience and education will give him the knowledge and understanding needed to be a valued addition to the DeWys Manufacturing team.
Marne, MI (October 26th, 2015) – DeWys Manufacturing Inc., a West – Michigan based metal solutions company, opened their doors for the third year to celebrate Manufacturing Day. Declared by President Obama as a national holiday, the goal of Manufacturing Day is to address the common misperceptions of a dark, dingy, and dead-end work environment. The focus is to raise awareness of advanced manufacturing career opportunities available to educators, parents, and students.
DeWys Manufacturing had three high schools in the greater Grand Rapids area tour their facility to learn about their culture and technology. Along with the tours the students were shown lean manufacturing videos, offered a Q & A session, and refreshments. This gave students the opportunity to open their eyes to the various careers and experiences DeWys Mfg. has to offer.
As part of Manufacturing Day, DeWys partnered with Amstore to volunteer with Habitat for Humanity of Kent County. Amstore, a West Michigan based manufacture, provides custom store fixtures and interiors to leading national retailers, brands, and other consumer-facing organizations. Volunteering with Habitat for Humanity offered the opportunity to promote team work while making a difference in the community. Overall, it was a privilege for DeWys Manufacturing to be a part of hosting schools and volunteering in honor of Manufacturing Day. DeWys Manufacturing believes this is helping to make a difference in changing perception of our skilled labor workforce.